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The guiding system is one of the most important components of a properly functioning die set. Meusburger offers a comprehensive, interchangeable range of bearing and sliding guides for a wide variety of applications. There are numerous combination options between guide pillars and guide bushes. The guides are also compatible according to DIN/ISO and optimally matched to the standardised Meusburger die sets.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of eroding blocks that cover a wide range of materials, including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The eroding blocks are mainly used for the production of cutting punches and die plates and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger's standardised die sets and to the standardised lengths of the punches.
À la recherche de plaques de haute qualité ? En tant que fabricant d'éléments standards, Meusburger peut apporter la meilleure assistance dans ce domaine. Avec plus de 30 matières différentes stockées sur une superficie équivalente à 2,5 terrains de football et un pourcentage élevé de fabrication en interne, la meilleure qualité et la sécurité en matière de processus et d'approvisionnement sont garanties.
D'importantes réductions de coûts sont réalisables grâce à une utilisation systématique d'éléments standards. Pour ce qui est de la construction d'outils de découpe, les éléments standards de première qualité de Meusburger en particulier constituent une base sûre. Les clients bénéficient de la plus haute précision avec les blocs à colonnes de l'entreprise autrichienne.
Despite the demanding market conditions, the company is successfully overcoming the challenges and continuing to invest in order to offer its customers the best service and the highest quality. This year, the standard parts manufacturer will continue to focus on further optimising its core competencies in the area of plates and components to expand its position as market leader. Last year, the company was already able to support its customers as a reliable supplier thanks to its central location in the heart of Europe and its extensive standard parts warehouse. In 2023, Meusburger generated a turnover of 327 million euros.
Après un temps de préparation intense, ça y est, finalement : le nouveau Portail Meusburger marche conjointement avec la version précédente. Le fabricant d’éléments standards a hissé son univers en ligne à un niveau supérieur afin que ses clients puissent atteindre leur objectif le plus rapidement et intuitivement possible. La manipulation du portail est facile pour tout groupe cible et se fait en quelques clics seulement. Et ce n’est pas la fin, car le portail est en développement constant et offrira encore davantage de fonctions à l’avenir. Voici ci-dessous un résumé des avantages actuels du nouveau portail.
It’s time again – the international trade fair for plastics processing will take place in Friedrichshafen from 17 to 21 October. Meusburger will be attending and showcasing its product range at stands 2313 and 2316 in hall A2. Alongside its range for injection moulders, the wide range of components and the ENGEL injection moulding machine, the spotlight will be on the company’s latest campaign relating to bars.
Les éléments standards sont le principe fondamental de Meusburger. Ce standard est la base de la durabilité et du succès économique de ses entreprises clients. Toutefois, au cas où le standard ne suffirait pas, le fabricant d’éléments standards propose beaucoup de composants également dans des versions individuelles.
Often there are long set-up times and unnecessary machine downtimes due to numerous temperature regulation connections. Not only time loss but also quality issues can also result through possible coupling errors. Meusburger offers the perfect solution for optimising set-up times with their system EU and USA multi couplers.
The Moulding Expo, the most important European event for the mould and die making industry, will take place in Stuttgart from 13 to 16 June 2023. Of course, Meusburger will be there again. In addition to its new products and a comprehensive range for injection moulders, the standard parts manufacturer will be presenting its latest campaign on cavities. Visitors will also be able to find out about standardised and customised solutions for hot runner systems. At the Meusburger stand E41 in hall 1, guests can even watch lunch boxes be produced live on an injection moulding machine from ENGEL.
Chez Meusburger, vous profitez de composants ultraprécis et adaptés à vos exigences. Dans le cadre de la nouvelle campagne du fabricant d’éléments standards, vous découvrez les produits autour de la cavité dans la gamme et pourquoi vous recevez toujours du bon conseil chez Meusburger. L’entreprise transmet le message principal de la campagne, « Vos cavités nous tiennent à cœur », dans deux vidéos créatives.
After a turbulent year in 2022, Meusburger continues to be a reliable supplier in the mould and die making industry. Despite the challenges in the past year, the standard parts manufacturer has optimised existing processes and further advanced digitalisation. The company recorded a 16% growth in turnover, partly due to increased costs and resulting price increases.
Peu importe qu'il s'agisse de moules standards, de moules à tiroirs ou à versions ou encore de micromoules, Meusburger propose une vaste gamme de produits. Les clients ne profitent pas seulement des années d'expérience de l'entreprise, mais aussi de la fabrication des produits à partir d'acier de qualité avec recuit de stabilisation et du traitement rapide des commandes, de la consultation jusqu'à la livraison. Comme d'habitude, tous les corps de moule sont disponibles immédiatement en stock. Dans le contexte de la nouvelle campagne du fabricant d'éléments standards, composée de trois déclarations accompagnées de courtes vidéos, vous découvrez les caractéristiques uniques des corps de moule.
Lors du salon K à Düsseldorf, qui aura lieu du 19 au 26 octobre cette année, Meusburger mettra l’accent particulièrement sur les moules standards. De plus, le fabricant d’éléments normalisés présentera sa gamme pour l’injection plastique ainsi que ses solutions standardisées et individuelles dans le domaine de la technique des canaux chauds. Un point tout particulièrement fort du stand C30 dans le hall 1 sera la presse à injection de l’entreprise ENGEL, qui permettra aux visiteurs de suivre en direct la fabrication de boîtes pour le goûter.
Many stamping die components such as strip guiding are usually produced in small quantities, which is quite expensive and time-consuming. That is why using standardised components is a good option. Advantages include immediate availability, the combination possibilities of the different types of strip guiding within the stamping die, and the provided CAD data for the design. The following takes a closer look at the strip guiding solutions available at Meusburger.
2021 was complicated by both supply shortages and rising commodity prices, as well as limited customer visits due to the Covid situation. Despite these challenges, Meusburger was able to guarantee its customers continuous service and constant delivery availability. Thus, the standard parts manufacturer from Austria was able to achieve a turnover of 302 million euros thanks to the large warehouse and the high proportion of in-house production.
The powerMOVE lever operated lifting plate is an integral part of the hot half in our range of valve gate systems. Matched to the sizes in the plates range, various standardised powerMOVE units are available, which are customised according to the individual requirements. The arrangement of the nozzles can be freely configured.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
Notre vaste gamme de ressorts chez Meusburger répond à toutes les situations, pour l’utilisation de charges très faibles jusqu’à très élevées. Afin de simplifier au maximum le processus de conception, Meusburger a lancé au début de l’année un assistant permettant de sélectionner le ressort-système de compression approprié. Il est facile à utiliser et sa conception est intuitive, de sorte que le ressort approprié peut être sélectionné en quelques clics. Les données 3D configurables sont ensuite disponibles pour téléchargement.
The current sharp increase of raw material prices is causing uncertainty for many companies. The dramatic rise in costs is due to the increasing demand for steel which has resulted in a global steel shortage. This has caused not only supply bottlenecks but an extreme increase in prices. For example, the price for steel grade 1.1730 has doubled. From today’s perspective, it is unclear when the situation will ease again.
Vous souhaitez garantir un fonctionnement sans fuite de votre circuit de régulation ? C’est possible grâce au nouveau bouchon fileté avec cône d’étanchéité disponible exclusivement chez Meusburger. L’étape de la mise en place du ruban téflon est supprimée, l’étanchéité des circuits de régulation est immédiate. Le temps de montage est réduit de 80% comparé aux produits conventionnels.
In today’s world, standardisation plays a major role for successfully operating a company in most industries. This also applies for the hot runner sector where substantial time and savings potentials are possible through standardisation. The FH hot runner mould from Meusburger is the perfect example. It consists of a complete mould base including a hot runner system.
Slide retainers are needed to hold slides securely in the end position when the mould is open. With the new E 3050 leaf spring roll stopper, Meusburger has created an exclusive and cost-effective alternative to existing solutions on the market. The compact design enables retaining forces of up to 140 N and is therefore also ideal for holding large slide bodies in their end position. In order to cover a wide range of applications, the leaf spring roll stopper is available in two different variations and three different leaf spring thicknesses.
Afin de répondre parfaitement aux besoins des clients, la gamme de produits de Meusburger est élargie en permanence - comme cela a été le cas mi-octobre dans le domaine de l’équipement d'atelier. Quelques nouveautés ont été introduites dans les groupes de produits finition de surface, technique de bridage et technique de montage, et la vaste gamme a également été complétée dans les domaines de l’usinage par enlèvement de copeaux et des accessoires pour érosion.
Selon une étude, une entreprise de construction d'outillages consacre en moyenne 600 heures par an et par machine à l’équipement. L’utilisation d’un système de palettisation point zéro permet de réduire considérablement ce temps. En tant que fournisseur de plaques renommé, Meusburger offre un service supplémentaire dans ce domaine. Les clients peuvent se procurer dès à présent les plaques à usiner comportant déjà les alésages pour les boulons de serrage de votre système de palettisation point zéro. Grâce à cette gamme élargie, la chaîne des processus de l'usinage des plaques est encore plus efficace.
Together with their customer Schmidt WFT, Meusburger has developed a CAD tool that is now available to you free of charge. This tried and trusted tool is coordinated with the Siemens NX CAD system and enables designers to carry out a simple and time-saving design process. Configurations of components which are native in the system can be selected and all parameters are automatically adjusted. Installation spaces and the colour table standards developed by Meusburger together with the Association of German Tool and Mould Makers are also integrated in the tool. The parts list is automatically updated when changes are made.
In addition to the existing sizes with slide surfaces of 12 x 10 mm and 15 x 12 mm, the tried and trusted E 3310 TT slide unit from Meusburger has been expanded with two new sizes with slide surfaces of 8 x 6 mm and 18 x 14 mm. The ready-to-use slide unit reduces overall costs during design and mould manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
L’usure abrasive et adhésive qui se crée sur le poinçon de découpe lors du processus de découpe est diminué par les revêtements. Cela permet d’augmenter nettement la durée de vie des poinçons de découpe et du coup de réduire les arrêts de machine. De plus du fait du coefficient de frottement moins important, les forces de retrait sont réduites. En fonction des matériaux découpés, différents revêtements sont indiqués. Nous vous donnons dans la suite un aperçu sur les revêtements courants avec les propriétés et domaines d’application relatifs.
Meusburger offers the compact build-in cylinder with flange ideal for the smallest installation spaces. Thanks to uncomplicated incorporation and the supplied screws, it can be installed in no time at all. In addition, the two-step installation hole protects the sealing during installation. New in range is the build-in cylinder with flange with a piston diameter of 20 mm.
In addition to the classic materials for sliding guides such as steel and bronze, sintered iron has long been regarded as a strong alternative in die making. Thanks to its porosity, it is ideally suited for use as a slide bearing. It also offers high wear resistance and has very good emergency operating features.
The cavity pressure is an important parameter in process monitoring during plastic injection moulding. Pressure sensors are therefore indispensable for comprehensive mould monitoring. The use of high-quality piezoelectric sensors leads to optimal process quality and increases part quality sustainably. Two different technologies are available on the market for charge transfer: single wire and coaxial cables. We will show you the essential differences and characteristics of these two variants.
En particulier pour les moules d’injection avec un nombre de cycles de moulage modéré, la réduction de la durée du traitement ainsi que l'optimisation des coûts deviennent de plus en plus importantes. De plus, une surface sans défaut est souvent exigée pour la fabrication de composants moulés par injection. L´acier 1.2738 TSHH s´est imposé sur la marché à cette fin. Cet acier est utilisé en particulier dans le secteur automobile, mais également dans le secteur des biens de consommation. Meusburger propose dès maintenant en stock des plaques porte-empreinte et des plaques standard dans la matière 1.2738 TSHH.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of NE blocks for eroding that cover a wide range of materials - including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The blocks for eroding are mainly used for the production of cutting punches and dies and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger’s standardised die sets.
Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making. Here is an overview of the most common variations for position control of components in the mould.
Latch locks are used to control moulds with 2 split lines, often referred to as 3-plate moulds. With the new E 1817 latch lock, Meusburger has created an exclusive and cost-effective alternative to existing products on the market, such as round or flat latch locks. Thanks to its simple mechanical functional principle, the new latch lock offers maximum reliability in the control of 3-plate moulds. In addition, it features a compact design as well as low machining effort prior to its installation.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
At this year’s K trade fair in Düsseldorf, the Meusburger stand featured the new configurator for hot runner moulds. The new cavity pressure sensors and many other Meusburger products were also presented to visitors, alongside the unmissable hot runner and control systems, WBI Knowledge Management and ERP software.
At this year’s K trade fair in Düsseldorf (16 to 23 October), the Meusburger stand (hall 1, stand C30) will feature the new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. Of course the divisions of hot runner and control systems, Knowledge Management, and ERP will also be presented.
For easier demoulding of internal undercuts in plastic parts, ejectors for inclined ejection units can often be used instead of slide units. With the new E 3270 Inclined ejection unit, Meusburger offers a cost-effective and ready-to-use alternative to the existing ejectors for inclined ejection units on the market. The part geometry is created with a block for eroding which allows for maximum design flexibility. The DLC coating of the ejector rod ensures minimal wear, best sliding properties and ultimately a long service life.
Meusburger a élargi mi-juin sa gamme de produits dans le domaine des Consommables d'atelier avec de nombreuses innovations et extensions dans les groupes de produits usinage par enlèvement de copeaux, accessoires pour érosion et technique de bridage. Meusburger propose également de nouveaux produits pour les équipements de mesure, les éléments de manutention et la finition de surface.
A brand-new market innovation is now available from Austrian standard parts manufacturer Meusburger and German stamping and forming machine specialist Bihler. In a close cooperation between the two companies, the first standardised stamping and forming die sets were developed with Meusburger standard parts for Bihler NC presses. The new die sets in types ‘tunnel cut’ or ‘spring-loaded guiding plate’ are available for stamping presses with forces up to 400kN and promise to bring enormous savings in time and cost for Meusburger and Bihler customers in future.
Selon la devise "Tout d'un seul fournisseur", en plus des éléments standard pour le contrôle de la température et de la fin de course, Meusburger offre désormais aussi des capteurs pour la mesure de la pression dans le moule. Ceux-ci sont compatibles avec tous les systèmes d'évaluation courants grâce aux câbles de correspondants. La gamme comprend deux types : pour la mesure directe et indirecte, ainsi que des accessoires de montage et des câbles de raccordement appropriés - comme d'habitude disponibles sur stock et avec les données CAO facilement téléchargeables dans la boutique en ligne Meusburger.
La vaste gamme d’éléments normalisés de Meusburger offre une multitude de possibilités de fixations de poinçon - avec export direct des données DAO et disponibles sur stock pour une conception et une production rapides. Selon l'application et les conditions, les poinçons de découpe peuvent être montés ou fixés différemment dans le bloc à colonnes. Cet article décrit plus en détail les différents types de fixations de poinçon, y compris le système à bille.
With the offset cutting punches from Meusburger there are many possibilities to configure the contour of cutting punches individually according to your needs. In addition, different materials and head shapes as well as coatings are available. These can be selected quickly and easily using the cutting punches configurator. Thanks to in-house production, Meusburger offers maximum precision and short lead times.
Avec le tout nouveau configurateur pour moules à canaux chauds de Meusburger, un moule complet, y compris le distributeur de canal chaud, est réalisé individuellement en seulement quelques clics. Le configurateur séduit par sa flexibilité maximale, par la création rapide de données 3D, et l'affichage immédiat des prix. Cette nouveauté mondiale sur le marché est le résultat de l’excellente collaboration entre Meusburger et PSG.
At this year’s Moulding Expo in Stuttgart (21–24 May), the Meusburger Group’s stand (hall 7, stand C17) will feature the brand new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. The companies PSG, WBI and Segoni will also offer a glimpse into their product range.
Stainless steel components are mainly used in processing corrosive plastics or in clean room technology (e.g. medical or food processing applications). Meusburger has expanded its product range especially in the temperature regulation components, ejectors, and demoulding product groups with numerous new stainless steel components.
Le monde grandit ensemble - du point de vue logistique et économique. La mondialisation accroît la pression concurrentielle dans la construction d'outillages et de moules, mais elle offre également la possibilité de profiter de commandes dans des marchés en forte croissance. Dans le même temps, la spirale de l'innovation tourne de plus en plus vite, ce qui exige adaptabilité et flexibilité de la part des entreprises. La forte pression liée aux coûts et au temps oblige ainsi les entreprises à augmenter constamment leur efficacité. Un degré élevé de standardisation tout au long de la chaîne des processus offre une excellente opportunité de réduire considérablement les coûts et les temps d’usinage des projets.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
Des problèmes d’étanchéité peuvent survenir à différents endroits en particulier lors de températures plus élevées. Les bouchons en laiton peuvent tôt ou tard provoquer des fuites, ce qui entraîne des temps d'arrêt de machines et des intervalles d’entretien plus fréquents. On suppose souvent que le problème est dû à l'agent d’étanchéité utilisé, cependant la cause est généralement ailleurs : En raison des différents coefficients de dilatation des bouchons en laiton et des plaques d'acier, des tassements se produisent pendant le chauffage et le refroidissement du moule, ce qui entraîne des fuites.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
From the 16th to the 20th of October 2018, the Meusburger Group will be represented at the international trade fair for the processing of plastics in hall A2 at stand 2313 and 2317. With the motto ‘everything from a single source’, Meusburger, PSG, WBI and the youngest group member, Segoni will present new and tried and trusted products and services in the field of mould and die making.
The new member of the Meusburger family of compact slide units is the E 3310 TT-Slide unit, which features a compact design. The ready-to-use slide unit reduces overall costs during design and tool manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Marking stamps are used for clear marking of injection-moulded parts. To prevent unintended movement of the arrow insert, Meusburger now offers stamps with a latching function. These ensure even higher process reliability during the injection moulding process, and prevent parts being marked incorrectly.
Wolfurt/Austria. The internationally active Meusburger Group with headquarters in Wolfurt will be taking over Segoni. The Berlin software specialist will continue as an independent enterprise, and all employees will be retained. In the coming years, long-term investments will be made in the further development of the software. Alongside the knowledge-based management method WBI, customers of the Meusburger Group will also be supported in the area of ERP/PPS through the digitalisation process.
The hot off the presses Meusburger catalogue ‘Machine and Jig Construction 2019/2020’ is now available with numerous innovations. Customers will find the expanded product range on over 400 pages with 37,000 items clearly presented. The standardised and quickly available plates and bars are available in 29 different materials. And there is also a completely new product group: the components, which are specially tailored to the requirements of jig construction.
Meusburger présente des produits novateurs et exclusifs du secteur de la technique modulaire au salon Stanztec. Désormais les systèmes de guidage pour modules E 5076 et E 5078 sont proposés en longueurs configurables. Ceci permet aux clients une liberté de conception maximale des modules d'outillages dans la construction d'outils de découpe. L’aide d’insertion permet de réduire les coûts et temps d’usinage à un minium. Grâce à l’assistant technique modulaire la sélection difficile et laborieuse des différentes plaques appartient désormais au passé.
Meusburger propose désormais en exclusif le vérin à implanter compact avec flasque, qui est idéal pour des espaces restreints. Le montage se réalise rapidement grâce à son implantation simple et des vis incluses dans la livraison. De plus, l’alésage avec deux diamètres protège les joints lors du montage.
Meusburger is constantly expanding its range of temperature regulation solutions, which leads to a higher level of safety in operation as well as savings in time during the design and use. New in the range are temperature regulation components with sealant, plug-in type bridges and the Stäubli RMI Multi coupler system.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
The new E 1307 Fine centring unit, flat from Meusburger features minimal installation space which provides for maximum space utilisation within the insert. Through the DLC coated centring elements available with or without fixing holes the designer enjoys maximum flexibility during design, and the wear is reduced to a minimum.
The exclusive E 3064 Guide for inclined pin stands out due to optimal surface contact with the inclined pin and best material pairings. This results in a high force absorption. The machining of the pocket in the slide is possible without inclining. In addition the slide stroke can be adjusted subsequently by customising, or adjusting the position of the guide for inclined pin.
From the 17th to the 21st of October, Meusburger presents both the tried and trusted products and numerous innovations at the international trade fair for the processing of plastics. The precision cutting and grinding machine, the gear unit for stack moulds, and the high temperature hose are just a few of the product highlights that can be seen at the Meusburger stand no. 2313 in hall A2.
The expert in standard components Meusburger now has the smartFILL single nozzles from PSG in range. Best part quality and a wide range of applications make the smartFILL hot runner single nozzle the poster child of PSG. By using this nozzle the melt is tempered homogeneously to the injected part guaranteeing highest quality of parts. With the easily interchangeable nozzle tips, different types of gating are possible which makes the smartFILL nozzles suitable for a wide range of applications and all common thermoplastics with and without fillers.
From September 18th to 23rd 2017, EMO, the trade fair for metalworking, opens its doors in Hannover. Meusburger will also be represented this year in Hall 5 at Stand E 24 and informing visitors about its wide range of products as well as the advantages of standardisation in machine and jig construction.
The new E 2187 IsoTemp® high temperature hoses from Meusburger combine tried and trusted technology with an innovative silicone sheath. This offers protection against burns as well as against abrasion or damages to the metal sheath. Therefore there is no risk of injuries from protruding wires. The special construction provides for high durability and maximum flexibility.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger now offers three new, innovative components in the area of active parts: a punch suspension piece with radius for fixing and installation of filigree punches, a block-shaped strip lifter with large contact surface and an additional size for the tried and trusted infeed guide for strip widths up to 152 mm.
The standard parts manufacturer Meusburger now offers new configuration options for cutting punches. This includes two different PVD coatings for maximum service life and the configuration of anti-rotation protection for shape punches. The cutting punches can be quickly and easily selected via the new configurator in the Meusburger digital catalogues.
The standard parts manufacturer Meusburger expands its product range in the area of electrical components. The E 65620 Magnetic proximity sensor for T-slots with reliable and precise switching point is ideally suited for use as a cylinder sensor. For easy and secure fixing of cables within the moulds, Meusburger now also offers the universally usable E 2766 Magnetic cable retainer.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
From now on the standard parts manufacturer Meusburger also offers hydraulic cylinders with a stroke of up to 200 mm available from stock. Thanks to the finely graduated stroke lengths a large application range is possible. Due to the standard lengths and transverse holes the double-acting cylinders can be flexibly installed.
Since October Meusburger offers a flat-face centring unit with round fitting. This innovative product in the range of Meusburger locks offers an additional option for a reliable and exact final centring of the mould at the split line face. Due to its geometry the new centring unit is optimal for moulds with unequal thermal expansion.
The compact ejector accelerator from Meusburger is the ideal device for the safe and targeted ejection of complex parts: a single ejector is additionally accelerated by which snagging of the injection moulded part is avoided. The injection pressure is absorbed by the ejector base plate thus the ejection accelerator does not bear any load and has a longer service life. Due to the small component size a flexible positioning of the ejector accelerator in the ejector set is also possible when retrofitting.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
With the new compact slide units Meusburger offers a slim slide option especially for small installation spaces. In addition to their size the ready-to-use versions also convince by their quality. High wear resistance and best sliding properties are possible through the DLC coated slides. Furthermore highest precision in the design and the production of the new slide units guarantee maximum process reliability in the injection moulding process.
Since the introduction of the area of business 'Jigs and Fixtures' the standard parts manufacturer Meusburger has recorded a steady growth in customer clientèle who build on the quality and the reliability of immediately available standard components. The trend towards standardisation is taking more and more hold in machine and jig construction. A logical development, considering that increasingly shorter project lead times and efficiency improvements are required in order to survive on the international market with the progressing globalisation.
In die making, springs are an essential part to every die set. As a competent partner for die makers Meusburger offers, in addition to springs with round or rectangular cross section and elastomer compression springs in diverse shore hardness, also the most extensive range of accessories for spring installation on the market.
The new HSS ejector pins and DLC coated blade ejector pins with extra long blade from Meusburger guarantee long life and minimal wear. The use of high-speed steel and diamond-like carbon coating results in longer maintenance intervals and reduced downtimes. The two high-quality ejectors are as usual with Meusburger, available from stock.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
Meusburger's convenient and cost-effective standard components guarantee an easy installation of die modules. Key advantages when using modules are quick tool changes and therefore reduced downtimes. The Austrian standard parts manufacturer offers users the possibility to use these advantages with its extensive range of products for the modular concept.
An innovative solution in the area of temperature regulation components assures more safety at work. Risk of scalding starts at a water temperature of 55°C, therefore an unintentional decoupling of the temperature regulation components can have fatal consequences. The new automatic safety hose coupler can prevent such accidents.
From 7th until 8th of June the wfb trade fair for die and mould making took place in Augsburg. Also this year, the standard parts manufacturer Meusburger was represented with a stand. In addition to the standard components, it presented current new products. An active exchange took place not only at the stand, but also in the newly introduced campfire sessions. For the first time, the wfb offered to the visitors the opportunity to exchange information about specialised topics in small discussion groups.
The standard parts manufacturer responds to customer requests and now offers a wide range of cutting punches with round bases. These are manufactured in-house within a short time span with the new automated cylindrical grinding machine. Therefore Meusburger can guarantee especially attractive lead times.
With the new two-pillar die sets, in which the guide pillars are arranged diagonally or centrally, Meusburger enables its customers new and flexible applications. The optimised arrangement of the retainer clip for the pillars and bushes retainer guarantees the SZ Two-pillar die set, central guiding a maximum usable width. The SD Two-pillar die set, diagonal guiding is designed for use in the length and width.
The guiding system is one of the most important components of a properly functioning die set. Meusburger offers a comprehensive, interchangeable range of bearing and sliding guides for a wide variety of applications. There are numerous combination options between guide pillars and guide bushes. The guides are also compatible according to DIN/ISO and optimally matched to the standardised Meusburger die sets.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of eroding blocks that cover a wide range of materials, including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The eroding blocks are mainly used for the production of cutting punches and die plates and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger's standardised die sets and to the standardised lengths of the punches.
D'importantes réductions de coûts sont réalisables grâce à une utilisation systématique d'éléments standards. Pour ce qui est de la construction d'outils de découpe, les éléments standards de première qualité de Meusburger en particulier constituent une base sûre. Les clients bénéficient de la plus haute précision avec les blocs à colonnes de l'entreprise autrichienne.
Many stamping die components such as strip guiding are usually produced in small quantities, which is quite expensive and time-consuming. That is why using standardised components is a good option. Advantages include immediate availability, the combination possibilities of the different types of strip guiding within the stamping die, and the provided CAD data for the design. The following takes a closer look at the strip guiding solutions available at Meusburger.
Notre vaste gamme de ressorts chez Meusburger répond à toutes les situations, pour l’utilisation de charges très faibles jusqu’à très élevées. Afin de simplifier au maximum le processus de conception, Meusburger a lancé au début de l’année un assistant permettant de sélectionner le ressort-système de compression approprié. Il est facile à utiliser et sa conception est intuitive, de sorte que le ressort approprié peut être sélectionné en quelques clics. Les données 3D configurables sont ensuite disponibles pour téléchargement.
Afin de répondre parfaitement aux besoins des clients, la gamme de produits de Meusburger est élargie en permanence - comme cela a été le cas mi-octobre dans le domaine de l’équipement d'atelier. Quelques nouveautés ont été introduites dans les groupes de produits finition de surface, technique de bridage et technique de montage, et la vaste gamme a également été complétée dans les domaines de l’usinage par enlèvement de copeaux et des accessoires pour érosion.
L’usure abrasive et adhésive qui se crée sur le poinçon de découpe lors du processus de découpe est diminué par les revêtements. Cela permet d’augmenter nettement la durée de vie des poinçons de découpe et du coup de réduire les arrêts de machine. De plus du fait du coefficient de frottement moins important, les forces de retrait sont réduites. En fonction des matériaux découpés, différents revêtements sont indiqués. Nous vous donnons dans la suite un aperçu sur les revêtements courants avec les propriétés et domaines d’application relatifs.
In addition to the classic materials for sliding guides such as steel and bronze, sintered iron has long been regarded as a strong alternative in die making. Thanks to its porosity, it is ideally suited for use as a slide bearing. It also offers high wear resistance and has very good emergency operating features.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of NE blocks for eroding that cover a wide range of materials - including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The blocks for eroding are mainly used for the production of cutting punches and dies and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger’s standardised die sets.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
Meusburger a élargi mi-juin sa gamme de produits dans le domaine des Consommables d'atelier avec de nombreuses innovations et extensions dans les groupes de produits usinage par enlèvement de copeaux, accessoires pour érosion et technique de bridage. Meusburger propose également de nouveaux produits pour les équipements de mesure, les éléments de manutention et la finition de surface.
A brand-new market innovation is now available from Austrian standard parts manufacturer Meusburger and German stamping and forming machine specialist Bihler. In a close cooperation between the two companies, the first standardised stamping and forming die sets were developed with Meusburger standard parts for Bihler NC presses. The new die sets in types ‘tunnel cut’ or ‘spring-loaded guiding plate’ are available for stamping presses with forces up to 400kN and promise to bring enormous savings in time and cost for Meusburger and Bihler customers in future.
La vaste gamme d’éléments normalisés de Meusburger offre une multitude de possibilités de fixations de poinçon - avec export direct des données DAO et disponibles sur stock pour une conception et une production rapides. Selon l'application et les conditions, les poinçons de découpe peuvent être montés ou fixés différemment dans le bloc à colonnes. Cet article décrit plus en détail les différents types de fixations de poinçon, y compris le système à bille.
With the offset cutting punches from Meusburger there are many possibilities to configure the contour of cutting punches individually according to your needs. In addition, different materials and head shapes as well as coatings are available. These can be selected quickly and easily using the cutting punches configurator. Thanks to in-house production, Meusburger offers maximum precision and short lead times.
Le monde grandit ensemble - du point de vue logistique et économique. La mondialisation accroît la pression concurrentielle dans la construction d'outillages et de moules, mais elle offre également la possibilité de profiter de commandes dans des marchés en forte croissance. Dans le même temps, la spirale de l'innovation tourne de plus en plus vite, ce qui exige adaptabilité et flexibilité de la part des entreprises. La forte pression liée aux coûts et au temps oblige ainsi les entreprises à augmenter constamment leur efficacité. Un degré élevé de standardisation tout au long de la chaîne des processus offre une excellente opportunité de réduire considérablement les coûts et les temps d’usinage des projets.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
Meusburger présente des produits novateurs et exclusifs du secteur de la technique modulaire au salon Stanztec. Désormais les systèmes de guidage pour modules E 5076 et E 5078 sont proposés en longueurs configurables. Ceci permet aux clients une liberté de conception maximale des modules d'outillages dans la construction d'outils de découpe. L’aide d’insertion permet de réduire les coûts et temps d’usinage à un minium. Grâce à l’assistant technique modulaire la sélection difficile et laborieuse des différentes plaques appartient désormais au passé.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger now offers three new, innovative components in the area of active parts: a punch suspension piece with radius for fixing and installation of filigree punches, a block-shaped strip lifter with large contact surface and an additional size for the tried and trusted infeed guide for strip widths up to 152 mm.
The standard parts manufacturer Meusburger now offers new configuration options for cutting punches. This includes two different PVD coatings for maximum service life and the configuration of anti-rotation protection for shape punches. The cutting punches can be quickly and easily selected via the new configurator in the Meusburger digital catalogues.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
In die making, springs are an essential part to every die set. As a competent partner for die makers Meusburger offers, in addition to springs with round or rectangular cross section and elastomer compression springs in diverse shore hardness, also the most extensive range of accessories for spring installation on the market.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
Meusburger's convenient and cost-effective standard components guarantee an easy installation of die modules. Key advantages when using modules are quick tool changes and therefore reduced downtimes. The Austrian standard parts manufacturer offers users the possibility to use these advantages with its extensive range of products for the modular concept.
The standard parts manufacturer responds to customer requests and now offers a wide range of cutting punches with round bases. These are manufactured in-house within a short time span with the new automated cylindrical grinding machine. Therefore Meusburger can guarantee especially attractive lead times.
With the new two-pillar die sets, in which the guide pillars are arranged diagonally or centrally, Meusburger enables its customers new and flexible applications. The optimised arrangement of the retainer clip for the pillars and bushes retainer guarantees the SZ Two-pillar die set, central guiding a maximum usable width. The SD Two-pillar die set, diagonal guiding is designed for use in the length and width.
À la recherche de plaques de haute qualité ? En tant que fabricant d'éléments standards, Meusburger peut apporter la meilleure assistance dans ce domaine. Avec plus de 30 matières différentes stockées sur une superficie équivalente à 2,5 terrains de football et un pourcentage élevé de fabrication en interne, la meilleure qualité et la sécurité en matière de processus et d'approvisionnement sont garanties.
It’s time again – the international trade fair for plastics processing will take place in Friedrichshafen from 17 to 21 October. Meusburger will be attending and showcasing its product range at stands 2313 and 2316 in hall A2. Alongside its range for injection moulders, the wide range of components and the ENGEL injection moulding machine, the spotlight will be on the company’s latest campaign relating to bars.
Les éléments standards sont le principe fondamental de Meusburger. Ce standard est la base de la durabilité et du succès économique de ses entreprises clients. Toutefois, au cas où le standard ne suffirait pas, le fabricant d’éléments standards propose beaucoup de composants également dans des versions individuelles.
Often there are long set-up times and unnecessary machine downtimes due to numerous temperature regulation connections. Not only time loss but also quality issues can also result through possible coupling errors. Meusburger offers the perfect solution for optimising set-up times with their system EU and USA multi couplers.
The Moulding Expo, the most important European event for the mould and die making industry, will take place in Stuttgart from 13 to 16 June 2023. Of course, Meusburger will be there again. In addition to its new products and a comprehensive range for injection moulders, the standard parts manufacturer will be presenting its latest campaign on cavities. Visitors will also be able to find out about standardised and customised solutions for hot runner systems. At the Meusburger stand E41 in hall 1, guests can even watch lunch boxes be produced live on an injection moulding machine from ENGEL.
Chez Meusburger, vous profitez de composants ultraprécis et adaptés à vos exigences. Dans le cadre de la nouvelle campagne du fabricant d’éléments standards, vous découvrez les produits autour de la cavité dans la gamme et pourquoi vous recevez toujours du bon conseil chez Meusburger. L’entreprise transmet le message principal de la campagne, « Vos cavités nous tiennent à cœur », dans deux vidéos créatives.
Peu importe qu'il s'agisse de moules standards, de moules à tiroirs ou à versions ou encore de micromoules, Meusburger propose une vaste gamme de produits. Les clients ne profitent pas seulement des années d'expérience de l'entreprise, mais aussi de la fabrication des produits à partir d'acier de qualité avec recuit de stabilisation et du traitement rapide des commandes, de la consultation jusqu'à la livraison. Comme d'habitude, tous les corps de moule sont disponibles immédiatement en stock. Dans le contexte de la nouvelle campagne du fabricant d'éléments standards, composée de trois déclarations accompagnées de courtes vidéos, vous découvrez les caractéristiques uniques des corps de moule.
Lors du salon K à Düsseldorf, qui aura lieu du 19 au 26 octobre cette année, Meusburger mettra l’accent particulièrement sur les moules standards. De plus, le fabricant d’éléments normalisés présentera sa gamme pour l’injection plastique ainsi que ses solutions standardisées et individuelles dans le domaine de la technique des canaux chauds. Un point tout particulièrement fort du stand C30 dans le hall 1 sera la presse à injection de l’entreprise ENGEL, qui permettra aux visiteurs de suivre en direct la fabrication de boîtes pour le goûter.
The powerMOVE lever operated lifting plate is an integral part of the hot half in our range of valve gate systems. Matched to the sizes in the plates range, various standardised powerMOVE units are available, which are customised according to the individual requirements. The arrangement of the nozzles can be freely configured.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
Vous souhaitez garantir un fonctionnement sans fuite de votre circuit de régulation ? C’est possible grâce au nouveau bouchon fileté avec cône d’étanchéité disponible exclusivement chez Meusburger. L’étape de la mise en place du ruban téflon est supprimée, l’étanchéité des circuits de régulation est immédiate. Le temps de montage est réduit de 80% comparé aux produits conventionnels.
In today’s world, standardisation plays a major role for successfully operating a company in most industries. This also applies for the hot runner sector where substantial time and savings potentials are possible through standardisation. The FH hot runner mould from Meusburger is the perfect example. It consists of a complete mould base including a hot runner system.
Slide retainers are needed to hold slides securely in the end position when the mould is open. With the new E 3050 leaf spring roll stopper, Meusburger has created an exclusive and cost-effective alternative to existing solutions on the market. The compact design enables retaining forces of up to 140 N and is therefore also ideal for holding large slide bodies in their end position. In order to cover a wide range of applications, the leaf spring roll stopper is available in two different variations and three different leaf spring thicknesses.
Afin de répondre parfaitement aux besoins des clients, la gamme de produits de Meusburger est élargie en permanence - comme cela a été le cas mi-octobre dans le domaine de l’équipement d'atelier. Quelques nouveautés ont été introduites dans les groupes de produits finition de surface, technique de bridage et technique de montage, et la vaste gamme a également été complétée dans les domaines de l’usinage par enlèvement de copeaux et des accessoires pour érosion.
Selon une étude, une entreprise de construction d'outillages consacre en moyenne 600 heures par an et par machine à l’équipement. L’utilisation d’un système de palettisation point zéro permet de réduire considérablement ce temps. En tant que fournisseur de plaques renommé, Meusburger offre un service supplémentaire dans ce domaine. Les clients peuvent se procurer dès à présent les plaques à usiner comportant déjà les alésages pour les boulons de serrage de votre système de palettisation point zéro. Grâce à cette gamme élargie, la chaîne des processus de l'usinage des plaques est encore plus efficace.
Together with their customer Schmidt WFT, Meusburger has developed a CAD tool that is now available to you free of charge. This tried and trusted tool is coordinated with the Siemens NX CAD system and enables designers to carry out a simple and time-saving design process. Configurations of components which are native in the system can be selected and all parameters are automatically adjusted. Installation spaces and the colour table standards developed by Meusburger together with the Association of German Tool and Mould Makers are also integrated in the tool. The parts list is automatically updated when changes are made.
In addition to the existing sizes with slide surfaces of 12 x 10 mm and 15 x 12 mm, the tried and trusted E 3310 TT slide unit from Meusburger has been expanded with two new sizes with slide surfaces of 8 x 6 mm and 18 x 14 mm. The ready-to-use slide unit reduces overall costs during design and mould manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Meusburger offers the compact build-in cylinder with flange ideal for the smallest installation spaces. Thanks to uncomplicated incorporation and the supplied screws, it can be installed in no time at all. In addition, the two-step installation hole protects the sealing during installation. New in range is the build-in cylinder with flange with a piston diameter of 20 mm.
The cavity pressure is an important parameter in process monitoring during plastic injection moulding. Pressure sensors are therefore indispensable for comprehensive mould monitoring. The use of high-quality piezoelectric sensors leads to optimal process quality and increases part quality sustainably. Two different technologies are available on the market for charge transfer: single wire and coaxial cables. We will show you the essential differences and characteristics of these two variants.
En particulier pour les moules d’injection avec un nombre de cycles de moulage modéré, la réduction de la durée du traitement ainsi que l'optimisation des coûts deviennent de plus en plus importantes. De plus, une surface sans défaut est souvent exigée pour la fabrication de composants moulés par injection. L´acier 1.2738 TSHH s´est imposé sur la marché à cette fin. Cet acier est utilisé en particulier dans le secteur automobile, mais également dans le secteur des biens de consommation. Meusburger propose dès maintenant en stock des plaques porte-empreinte et des plaques standard dans la matière 1.2738 TSHH.
Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making. Here is an overview of the most common variations for position control of components in the mould.
Latch locks are used to control moulds with 2 split lines, often referred to as 3-plate moulds. With the new E 1817 latch lock, Meusburger has created an exclusive and cost-effective alternative to existing products on the market, such as round or flat latch locks. Thanks to its simple mechanical functional principle, the new latch lock offers maximum reliability in the control of 3-plate moulds. In addition, it features a compact design as well as low machining effort prior to its installation.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
At this year’s K trade fair in Düsseldorf, the Meusburger stand featured the new configurator for hot runner moulds. The new cavity pressure sensors and many other Meusburger products were also presented to visitors, alongside the unmissable hot runner and control systems, WBI Knowledge Management and ERP software.
At this year’s K trade fair in Düsseldorf (16 to 23 October), the Meusburger stand (hall 1, stand C30) will feature the new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. Of course the divisions of hot runner and control systems, Knowledge Management, and ERP will also be presented.
For easier demoulding of internal undercuts in plastic parts, ejectors for inclined ejection units can often be used instead of slide units. With the new E 3270 Inclined ejection unit, Meusburger offers a cost-effective and ready-to-use alternative to the existing ejectors for inclined ejection units on the market. The part geometry is created with a block for eroding which allows for maximum design flexibility. The DLC coating of the ejector rod ensures minimal wear, best sliding properties and ultimately a long service life.
Meusburger a élargi mi-juin sa gamme de produits dans le domaine des Consommables d'atelier avec de nombreuses innovations et extensions dans les groupes de produits usinage par enlèvement de copeaux, accessoires pour érosion et technique de bridage. Meusburger propose également de nouveaux produits pour les équipements de mesure, les éléments de manutention et la finition de surface.
Selon la devise "Tout d'un seul fournisseur", en plus des éléments standard pour le contrôle de la température et de la fin de course, Meusburger offre désormais aussi des capteurs pour la mesure de la pression dans le moule. Ceux-ci sont compatibles avec tous les systèmes d'évaluation courants grâce aux câbles de correspondants. La gamme comprend deux types : pour la mesure directe et indirecte, ainsi que des accessoires de montage et des câbles de raccordement appropriés - comme d'habitude disponibles sur stock et avec les données CAO facilement téléchargeables dans la boutique en ligne Meusburger.
Avec le tout nouveau configurateur pour moules à canaux chauds de Meusburger, un moule complet, y compris le distributeur de canal chaud, est réalisé individuellement en seulement quelques clics. Le configurateur séduit par sa flexibilité maximale, par la création rapide de données 3D, et l'affichage immédiat des prix. Cette nouveauté mondiale sur le marché est le résultat de l’excellente collaboration entre Meusburger et PSG.
Stainless steel components are mainly used in processing corrosive plastics or in clean room technology (e.g. medical or food processing applications). Meusburger has expanded its product range especially in the temperature regulation components, ejectors, and demoulding product groups with numerous new stainless steel components.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
Des problèmes d’étanchéité peuvent survenir à différents endroits en particulier lors de températures plus élevées. Les bouchons en laiton peuvent tôt ou tard provoquer des fuites, ce qui entraîne des temps d'arrêt de machines et des intervalles d’entretien plus fréquents. On suppose souvent que le problème est dû à l'agent d’étanchéité utilisé, cependant la cause est généralement ailleurs : En raison des différents coefficients de dilatation des bouchons en laiton et des plaques d'acier, des tassements se produisent pendant le chauffage et le refroidissement du moule, ce qui entraîne des fuites.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
The new member of the Meusburger family of compact slide units is the E 3310 TT-Slide unit, which features a compact design. The ready-to-use slide unit reduces overall costs during design and tool manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Marking stamps are used for clear marking of injection-moulded parts. To prevent unintended movement of the arrow insert, Meusburger now offers stamps with a latching function. These ensure even higher process reliability during the injection moulding process, and prevent parts being marked incorrectly.
Meusburger propose désormais en exclusif le vérin à implanter compact avec flasque, qui est idéal pour des espaces restreints. Le montage se réalise rapidement grâce à son implantation simple et des vis incluses dans la livraison. De plus, l’alésage avec deux diamètres protège les joints lors du montage.
Meusburger is constantly expanding its range of temperature regulation solutions, which leads to a higher level of safety in operation as well as savings in time during the design and use. New in the range are temperature regulation components with sealant, plug-in type bridges and the Stäubli RMI Multi coupler system.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
The new E 1307 Fine centring unit, flat from Meusburger features minimal installation space which provides for maximum space utilisation within the insert. Through the DLC coated centring elements available with or without fixing holes the designer enjoys maximum flexibility during design, and the wear is reduced to a minimum.
The exclusive E 3064 Guide for inclined pin stands out due to optimal surface contact with the inclined pin and best material pairings. This results in a high force absorption. The machining of the pocket in the slide is possible without inclining. In addition the slide stroke can be adjusted subsequently by customising, or adjusting the position of the guide for inclined pin.
From the 17th to the 21st of October, Meusburger presents both the tried and trusted products and numerous innovations at the international trade fair for the processing of plastics. The precision cutting and grinding machine, the gear unit for stack moulds, and the high temperature hose are just a few of the product highlights that can be seen at the Meusburger stand no. 2313 in hall A2.
The expert in standard components Meusburger now has the smartFILL single nozzles from PSG in range. Best part quality and a wide range of applications make the smartFILL hot runner single nozzle the poster child of PSG. By using this nozzle the melt is tempered homogeneously to the injected part guaranteeing highest quality of parts. With the easily interchangeable nozzle tips, different types of gating are possible which makes the smartFILL nozzles suitable for a wide range of applications and all common thermoplastics with and without fillers.
The new E 2187 IsoTemp® high temperature hoses from Meusburger combine tried and trusted technology with an innovative silicone sheath. This offers protection against burns as well as against abrasion or damages to the metal sheath. Therefore there is no risk of injuries from protruding wires. The special construction provides for high durability and maximum flexibility.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger expands its product range in the area of electrical components. The E 65620 Magnetic proximity sensor for T-slots with reliable and precise switching point is ideally suited for use as a cylinder sensor. For easy and secure fixing of cables within the moulds, Meusburger now also offers the universally usable E 2766 Magnetic cable retainer.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
From now on the standard parts manufacturer Meusburger also offers hydraulic cylinders with a stroke of up to 200 mm available from stock. Thanks to the finely graduated stroke lengths a large application range is possible. Due to the standard lengths and transverse holes the double-acting cylinders can be flexibly installed.
Since October Meusburger offers a flat-face centring unit with round fitting. This innovative product in the range of Meusburger locks offers an additional option for a reliable and exact final centring of the mould at the split line face. Due to its geometry the new centring unit is optimal for moulds with unequal thermal expansion.
The compact ejector accelerator from Meusburger is the ideal device for the safe and targeted ejection of complex parts: a single ejector is additionally accelerated by which snagging of the injection moulded part is avoided. The injection pressure is absorbed by the ejector base plate thus the ejection accelerator does not bear any load and has a longer service life. Due to the small component size a flexible positioning of the ejector accelerator in the ejector set is also possible when retrofitting.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
With the new compact slide units Meusburger offers a slim slide option especially for small installation spaces. In addition to their size the ready-to-use versions also convince by their quality. High wear resistance and best sliding properties are possible through the DLC coated slides. Furthermore highest precision in the design and the production of the new slide units guarantee maximum process reliability in the injection moulding process.
The new HSS ejector pins and DLC coated blade ejector pins with extra long blade from Meusburger guarantee long life and minimal wear. The use of high-speed steel and diamond-like carbon coating results in longer maintenance intervals and reduced downtimes. The two high-quality ejectors are as usual with Meusburger, available from stock.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
An innovative solution in the area of temperature regulation components assures more safety at work. Risk of scalding starts at a water temperature of 55°C, therefore an unintentional decoupling of the temperature regulation components can have fatal consequences. The new automatic safety hose coupler can prevent such accidents.
From 7th until 8th of June the wfb trade fair for die and mould making took place in Augsburg. Also this year, the standard parts manufacturer Meusburger was represented with a stand. In addition to the standard components, it presented current new products. An active exchange took place not only at the stand, but also in the newly introduced campfire sessions. For the first time, the wfb offered to the visitors the opportunity to exchange information about specialised topics in small discussion groups.
Despite the demanding market conditions, the company is successfully overcoming the challenges and continuing to invest in order to offer its customers the best service and the highest quality. This year, the standard parts manufacturer will continue to focus on further optimising its core competencies in the area of plates and components to expand its position as market leader. Last year, the company was already able to support its customers as a reliable supplier thanks to its central location in the heart of Europe and its extensive standard parts warehouse. In 2023, Meusburger generated a turnover of 327 million euros.
Après un temps de préparation intense, ça y est, finalement : le nouveau Portail Meusburger marche conjointement avec la version précédente. Le fabricant d’éléments standards a hissé son univers en ligne à un niveau supérieur afin que ses clients puissent atteindre leur objectif le plus rapidement et intuitivement possible. La manipulation du portail est facile pour tout groupe cible et se fait en quelques clics seulement. Et ce n’est pas la fin, car le portail est en développement constant et offrira encore davantage de fonctions à l’avenir. Voici ci-dessous un résumé des avantages actuels du nouveau portail.
After a turbulent year in 2022, Meusburger continues to be a reliable supplier in the mould and die making industry. Despite the challenges in the past year, the standard parts manufacturer has optimised existing processes and further advanced digitalisation. The company recorded a 16% growth in turnover, partly due to increased costs and resulting price increases.
2021 was complicated by both supply shortages and rising commodity prices, as well as limited customer visits due to the Covid situation. Despite these challenges, Meusburger was able to guarantee its customers continuous service and constant delivery availability. Thus, the standard parts manufacturer from Austria was able to achieve a turnover of 302 million euros thanks to the large warehouse and the high proportion of in-house production.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
The current sharp increase of raw material prices is causing uncertainty for many companies. The dramatic rise in costs is due to the increasing demand for steel which has resulted in a global steel shortage. This has caused not only supply bottlenecks but an extreme increase in prices. For example, the price for steel grade 1.1730 has doubled. From today’s perspective, it is unclear when the situation will ease again.
At this year’s Moulding Expo in Stuttgart (21–24 May), the Meusburger Group’s stand (hall 7, stand C17) will feature the brand new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. The companies PSG, WBI and Segoni will also offer a glimpse into their product range.
From the 16th to the 20th of October 2018, the Meusburger Group will be represented at the international trade fair for the processing of plastics in hall A2 at stand 2313 and 2317. With the motto ‘everything from a single source’, Meusburger, PSG, WBI and the youngest group member, Segoni will present new and tried and trusted products and services in the field of mould and die making.
Wolfurt/Austria. The internationally active Meusburger Group with headquarters in Wolfurt will be taking over Segoni. The Berlin software specialist will continue as an independent enterprise, and all employees will be retained. In the coming years, long-term investments will be made in the further development of the software. Alongside the knowledge-based management method WBI, customers of the Meusburger Group will also be supported in the area of ERP/PPS through the digitalisation process.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
The hot off the presses Meusburger catalogue ‘Machine and Jig Construction 2019/2020’ is now available with numerous innovations. Customers will find the expanded product range on over 400 pages with 37,000 items clearly presented. The standardised and quickly available plates and bars are available in 29 different materials. And there is also a completely new product group: the components, which are specially tailored to the requirements of jig construction.
From September 18th to 23rd 2017, EMO, the trade fair for metalworking, opens its doors in Hannover. Meusburger will also be represented this year in Hall 5 at Stand E 24 and informing visitors about its wide range of products as well as the advantages of standardisation in machine and jig construction.
Since the introduction of the area of business 'Jigs and Fixtures' the standard parts manufacturer Meusburger has recorded a steady growth in customer clientèle who build on the quality and the reliability of immediately available standard components. The trend towards standardisation is taking more and more hold in machine and jig construction. A logical development, considering that increasingly shorter project lead times and efficiency improvements are required in order to survive on the international market with the progressing globalisation.
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