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TCBOX

Digital temperature interface for hot runner controllers

The TCBOX has 12 thermocouple measuring inputs and can be placed directly on the connection box of the injection mould. This eliminates the need for thermocouple cables from the hot runner to the control unit. The high-resolution temperature values of the control zones are sent to the hot-runner controller via a thin data cable. This allows maximum savings in terms of costs, space and handling. For example, the number of connecting cables between the hot runner mould and the hot runner controller can be reduced by up to 50%.

Product information

Technical specifications

Electronics

Power supply	24 VDC ±10%
Power consumption	max. 3 W

Sensor inputs

Quantity	12
Thermocouple TC	Fe CuNi type L (-50...900°C) Fe CuNi type J (-55...1300°C) [default setting] NiCr Ni type K (-35...1372°C) NiCrSi-NiSi type N (-50...1300°C) Cu CuNi type T (-50...400°C) Pt10Rh-Pt type S (-50...1768°C)
Measuring precision	< 1K
Connecting cable	<30 m

Data interfaces

Transmission speed	250 kBit (configurable)
Addressing mode	6-pin DIP switch (1-31)
Bus termination	Can be activated via DIP switch 6
Connection	See connection

Digital inputs

Quantity	1
Electrical data	0...30 VDC, <10 mA at 24 VDC (optocoupler)
Function	Cycle counter

Mechanics

Mounting/installation	Mounting on hot runner mould connection box / recess according to 24-pin HAN E (see installation and connection)
Ingress protection	IP 54 (if the connection box on the hot runner mould has an ingress protection of at least IP54)
Depth	44.5 mm
Height	58 mm (without push-in connection and grounding bolt)
Width	110 mm / 140 mm (with stop plate)

Electr. safety / EMC

Electrical safety	EN61010-1
EMC	EN 61326-1:2013, industrial requirements
Overvoltage category	II
Ingress protection	I

Environmental conditions

Ambient temperature limit	Operation: 0...60 °C; transport, storage: -20...70 °C;
Humidity limit	Relative humidity < 75% annual average, no condensation
Sound pressure level	< 50 dB
Pollution degree	2
Installation altitude above sea level	Max. 2000 m

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TCBOX

Benefits

Offers savings potential in terms of costs, space, weight and handling
Ensures a tidy injection moulding area and clarity in the system configuration.
Reduces the number of connecting cables from the hot runner to the controller by up to 50%.
Reduced susceptibility to interference when transmitting temperature values
Less prone to mechanical interference of the thermocouple cables (e.g. sensor break, sensor short-circuit).
Additional functions (integrated cycle counter, saving of maximum temperature value and mould recognition).