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profiTEMP+ hot runner controller

profiTEMP+ hot runner controller

Product description

The profiTEMP+ Hot runner controller from Meusburger impresses with both innovative technology and space-saving design. In addition to new intelligent functions like Smart Power Limitation (SPL) and MoldCheck, the tried and trusted features are further developed in the new hot runner controller. Due to the clearly designed multi-touch screen, easy and intuitive operationof the temperature controller is guaranteed.

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Product information

Technical specifications

General Data

  • Multi loop hot runner controller in 6 zone steps
  • As desktop housing variant from 6 to 24 or up to 48 zones
  • High-zone version in a tower with 54 zones to 120 zones or two devices coupled with up to 192 zones
  • Each zone has 230 VAC/15 A
  • Uniform operation by 7" touch screen (desktop housing) or 10" touch screen (tower).
  • Optional with external 7“ touch screen or 15“ industry PC (Software TEMPsoft2)
  • The pairing mode enables an easy connection of two independent devices. The display and operation is carried out over one device.
  • Precise control algorithm with automatic adaptation
  • Handy design
  • Desktop housing with stable carrying handles
  • Potential-free alarm contact and digital inputs (e.g. for activation of standby mode)
  • Data interfaces: RS485, CAN, Ethernet
  • USB port
  • Customer specific plug configuration


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Benefits

Advantages during the injection moulding process

  • Precision power dosage through high resolution of the actuating signal on the heating output
  • Uniform, controlled heating-up with automatic ramp
  • Relay heating – sequential heating up of zone groups
  • Monitoring of the sensor signal to detect sensor breakage, polarity reversal and short-circuiting
  • Safety shutdown in zones upon detection of a critical error in the heating circuit
  • Early detection of leaks through continuous process monitoring

cTUVus approval

profiTEMP+ in both desktop housing versions has been certified in accordance with the American and Canadian product safety standards. You can then optionally obtain variants with unrestricted approval for the USA and Canada.

MoldCheck - efficient inspection of the hot runner system

Even before the startup of the mould, a fully automatic check of the wiring can be carried out. It is also possible to check the status of the heaters and sensors in the hot runner.

Smart Power Limitation - the intelligent function for limiting the power

Smart Power Limitation, the intelligent function for limiting the power, always prevents the heating power required by the heating outputs for control from exceeding the available power through the socket.

Moreover, the controller guarantees that the heating power emitted from the heating outputs is as even as possible.

This is how profiTEMP+ prevents power peaks and power fluctuations.

Reaction-free heating current measurement - not a millisecond of control loss

A measuring process must not affect the running process. Meusburger meets this high demand with the new profiTEMP+. The measurement of the heating current, which is important for the process, takes placewithout interruption of the control and output of heating pulses. With small nozzles in particular, gaps in the heating pulses for measurement of the heating current can lead to visible and measurable changes to the component.

To be brief: The profiTEMP+ guarantees anultra-fast and reaction-free current measurement and therefore 100% qualitybecause even just slight activity at the heating output can disturb the process.

Pairing Mode – combine two controllers into one

The pairing mode allows a simple coupling of two independent profiTEMP+. The devices are connected via an Ethernet cable by pressing a button. No special settings or hardware are required.

Both devices are displayed and operated via the cabinet which initializes the connection. This means that control systems of maximum 192 zones are feasible.

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